Control cables are used to transmit control signals and power in industrial applications, such as machinery, automation equipment, control systems, instrumentation, and other electrical devices. Here are some important aspects to consider about control cables:
Conductors: They are composed of one or multiple copper conductors, usually solid or stranded. The number of conductors can vary depending on the application needs, with the most common cables having 2 to 37 conductors.
Insulation: Each conductor in a control cable is coated with insulating material to prevent short circuits and ensure safe signal transmission. Common insulation materials include PVC (polyvinyl chloride), PE (polyethylene), and XLPE (cross-linked polyethylene).
Shielding: Some control cables feature a shield to protect control signals from external electromagnetic interference. The shielding can be composed of a metal braid or a conductive foil that wraps around the conductors, providing additional protection against electrical noise and interference.
Outer Jacket: Control cables have an outer jacket that protects the cable assembly from mechanical wear, moisture, and other environmental factors. The jacket may be made of materials such as PVC, polyurethane, or rubber, depending on the specific application requirements.
Cable Classification: Control cables can have different classifications based on their application and technical characteristics. Some common classifications include shielded cables, unshielded cables, flexible cables, oil-resistant cables, high-temperature-resistant cables, among others. It’s important to select the appropriate control cable that meets the electrical, environmental, and safety requirements of the specific application.
Standards and Regulations: Typically comply with specific standards and regulations, such as IEC 60227 for PVC-insulated control cables. It’s advisable to ensure that the cables used comply with applicable standards in your country or region.
When choosing a control cable, it’s essential to consider factors such as the required number of conductors, the length needed, flexibility requirements, temperature resistance, moisture resistance, and necessary shielding characteristics.